Description
产品概述
完整的工业废气净化系统——从源头捕集到烟囱排放。我们设计、制造并调试整个处理链：包括通风罩和管道、一个或多个湿式洗涤器、活性炭精制装置、风机、烟囱以及集成控制系统。这不是现成的产品——每个系统都根据您的具体工艺、排放源和合规要求量身定制。单一供应商，单一质保，单一责任人。
| 系统范围 | 捕集 + 管道 + 洗涤器 + 风机 + 控制系统 + 烟囱 + 调试 |
| 治疗阶段 | 1-4级：湿式洗涤器+活性炭+除雾器+紫外线/臭氧/催化（按规格） |
| 材料 | PP、FRP、SS——根据各部分的化学和温度要求进行匹配。 |
| 空气量 | 总计 500 – 500,000 立方米/小时；单一或分布式收集 |
| 遵守 | 根据项目具体情况，设计符合欧盟、美国环保署或当地排放标准。 |
| 交货时间 | 30-60天完成设计及制作；大型项目需单独评估。 |
| 保修单 | 系统保修12个月；在指定条件下保证性能。 |
为什么需要一套系统，而不仅仅是一个洗涤器
从不同的供应商分别购买洗涤器、风管和风机，会造成系统集成风险：法兰尺寸不匹配、压降曲线不兼容，而且没有单一方对系统性能负责。一旦烟囱测试失败，洗涤器供应商会指责风机，风机供应商又会指责风管设计，最终只能由您来承担问题。而交钥匙系统则避免了这些问题——我们对整个系统负责，因为每个组件都是我们设计和制造的。
系统方法还能实现组件级采购无法实现的优化：洗涤器压降决定风机的选择，风机的选择又决定电机的尺寸，电机的尺寸最终影响电力供应需求。我们负责处理一系列设计决策，最终将各种组件整合为一个功能完善的处理厂。
阅读：湿式洗涤器制造商选择指南
为什么选择西城
16年经验，全球出货量超过2600套系统。一套完整的尾气处理系统是对制造商能力的终极考验——它要求制造商在机械设计、化学工程、结构支撑、电气集成和项目管理等方面都具备卓越的专业能力。我们公司拥有这五大领域的全部资源。
- 单一来源责任制。当我们提出一套保证二氧化硫出口浓度低于 50 mg/Nm3 的系统时，该保证涵盖整个流程，而不仅仅是特定入口条件下的洗涤器。我们对系统性能负责，因为链条上的每一个组件都是我们自主设计的。
- 工艺优先设计。我们不从设备选型入手，而是从您的工艺流程出发：使用哪些化学品，在什么温度下使用，用量是多少，以及按什么时间表使用。这决定了捕集策略（推拉式捕集罩、封闭式捕集罩、直接管道连接）、管道尺寸、处理化学品以及控制逻辑。设备选型源于对工艺流程的理解，而不是相反。
- 发货前已完成预调试。对于多组件系统，我们在深圳工厂对整套撬装设备进行预组装和湿式测试，然后再进行装箱。测试内容包括运行泵、调整 pH 回路和循环阻尼器执行器。系统到达您的现场时，已验证其运行正常——而不是首次在您的混凝土基座上组装，然后祈祷接线图正确无误。
- 售后服务不止于售后。远程调试支持是我们的标配。对于大型项目，我们会派遣工程师到现场。我们备有关键备件——泵机械密封、pH探头、喷嘴组件、填料——并在48小时内发货。您的系统已录入我们的项目数据库；当您致电咨询我们2019年为贵公司雅加达工厂建造的洗涤器时，我们能准确识别出是哪一台。
请将您的工艺流程描述发送至xicheng023@outlook.com。我们将对系统进行评估，并返回初步的工艺流程图 (P&ID) 和预算报价——对于初始系统概念，通常在 3 个工作日内完成。
核心优势
- 高效净化：具有极高的除尘和脱硫效率。可有效去除各种工业有机和无机废气，包括HCl、HF、NH3、H2SO4、CrO3、HCN、NaOH、H2S和HCHO。
- 耐用优质材料：采用新型PP材料制造，具有优异的防腐蚀和耐磨性能，确保使用寿命长，性价比高。
- 设计紧凑，能耗低：结构简单，占用空间小。运行稳定，能耗低。
- 安装和操作简便：采用浮动填料层改进后，实用性强，安装简便，操作简单，是酸碱废气处理的理想选择。
- 灵活的定制和售后服务：支持个性化定制；尺寸和规格可根据客户需求和图纸进行调整。提供一年质保、专业安装指导和全面的海外售后支持。
主要规格
| 型号 | XC-1 |
| 材料 | 新型PP（聚丙烯）材料 |
| 功能 | 废气处理（化学处理） |
| 净化技术 | 高效空气过滤器 |
| 自动化 | 自动的 |
| 服务寿命 | 8-10岁 |
| 颜色 | 米色/深灰色 |
| 环境温度 | 正常体温 |
| 品牌/产地 | 西城 / 中国 |
认证与合规
- CE认证– 湿式洗涤器、排气扇、空气阀
- 符合RoHS标准的吸附塔材料
- ISO 9001 – 质量管理体系
- ISO 14001 – 环境管理体系
- SGS检测产品– PP板材、PPS阻燃板材、PP管材、PPS阻燃管材、PVC板材
- 设计合规性– 系统设计符合欧盟工业排放指令 (2010/75/EU)和美国环保署化学品制造国家排放标准 (NESHAP)的要求，具体要求以项目要求为准。
模型选择表
标准型号尺寸范围——所有尺寸单位均为毫米。超出此范围的定制尺寸可根据要求提供。
| 风量（立方米/小时） | 直径（毫米） | 厚度（毫米） | 排水口 | 水箱（毫米） | 进/出水管 | 水泵（千瓦） | 空气阻力（帕斯卡） |
|---|---|---|---|---|---|---|---|
| 3,000 | 800 | 8 | DN32 | 600x700xH700 | 315 | 0.75 | 500 |
| 5,000 | 1,000 | 8 | DN40 | 600x800xH700 | 400 | 1.5 | 500 |
| 8,000 | 1,200 | 8 | DN40 | 600x1000xH700 | 500 | 2.2 | 500 |
| 10,000 | 1,500 | 10 | DN40 | 700x1000xH700 | 550 | 2.2 | 500 |
| 12,000 | 1,600 | 10 | DN50 | 700x1000xH700 | 600 | 3.75 | 500 |
| 15,000 | 1,800 | 10 | DN50 | 700x1200xH700 | 650 | 3.75 | 500 |
| 20,000 | 2,000 | 10 | DN50 | 700x1200xH700 | 750 | 5.5 | 500 |
| 25,000 | 2,200 | 10 | DN50 | 700x1200xH700 | 950 | 5.5 | 600 |
| 30,000 | 2,500 | 12 | DN65 | 700x1200xH700 | 1,000 | 5.5 | 600 |
| 35,000 | 2,700 | 12 | DN65 | 1000x700xH700 | 1,100 | 7.5 | 600 |
| 40,000 | 2,900 | 12 | DN65 | 1000x700xH700 | 1,200 | 7.5 | 600 |
| 45,000 | 3,000 | 12 | DN65 | 1000x700xH700 | 1,250 | 7.5 | 600 |
Custom sizes: Up to 500,000 m3/h total system flow. Contact our engineers — xicheng023@outlook.com.
System Design Process
- Site survey – We review your process flow, identify all emission sources, measure existing duct layouts if retrofitting, and note site constraints (available space, power supply, water source, discharge permits)
- Capture design – For each emission source, we design the appropriate capture method: push-pull hoods for open-surface tanks, slotted hoods for process vessels, direct duct connections for sealed reactors, canopy hoods for hot processes
- Duct sizing and routing – Duct diameters sized for transport velocity (8-15 m/s for gases, 15-25 m/s for particulates). Manifold balancing to ensure equal extraction from all branches. Access doors at every direction change for cleaning
- Treatment selection – Based on your pollutant mix, we configure the treatment chain: wet scrubber (acid gases), packed bed (high efficiency), activated carbon (VOCs, odors, mercury), HEPA (chrome mist, sub-micron particulates). Multi-stage when needed
- Fan selection – Induced-draft centrifugal fan sized for total system pressure drop including duct losses, scrubber resistance, and stack effect. Motor sized with 15% margin. VFD for systems with variable exhaust demand
- Controls integration – pH monitoring with automated chemical dosing, differential pressure sensors across packing beds, stack emissions monitoring (CEMS optional), Modbus RTU to your plant DCS or SCADA
Gas Purification Rate
| Gas Name | Formula | Cleaning Agent | Removal Efficiency |
|---|---|---|---|
| Hydrochloric Acid | HCl | H2O | 90-95% |
| NaOH | 95-99% | ||
| Hydrofluoric Acid | HF | H2O | 90-95% |
| NaOH | 95-99% | ||
| Ammonia Gas | NH3 | H2O | 90-95% |
| H2SO4 | over 99% | ||
| Cyanic Acid | HCN | NaOH | 90-98% |
| Sulfur Dioxide | SO2 | NaOH | 95-99% |
| Chlorine | Cl2 | NaOH | 95-99% |
| Hydrogen Sulfide | H2S | NaOH | 95-99% |
| Sulfuric Acid | H2SO4 | H2O | 95-99% |
| Chromic Acid | CrO3 | H2O | 95-99% |
| Sodium Hydroxide | NaOH | H2O | 95-99% |
| Nitric Acid | HNO3 | H2O | 90-99% |
Not sure which configuration fits your gas? Gas Scrubber Selection Guide (Multi-Stage)
How to Order
- You send – Process description with emission sources, approximate air volumes, known pollutant types and concentrations, site location, target emission standards, any preference on materials or layout
- We scope – Preliminary system concept with treatment chain recommendation, estimated footprint, and budget pricing — typically within 3 business days
- Site visit (optional) – For projects over USD 50,000, we can send an engineer to site for detailed measurements and process confirmation. Travel costs credited against the order if the project proceeds
- Detailed design – Full P&ID with mass and energy balance, 3D layout model, equipment datasheets, control philosophy, compliance statement against your emission standards
- You approve – Final proposal with performance guarantees, fixed pricing, and project schedule
- We deliver – Fabrication, pre-commissioning at our facility, shipping, installation drawings, on-site or remote commissioning, and operator training
Contact our engineering team at xicheng023@outlook.com or WhatsApp +86 18927456906 — preliminary system concept within 3 business days.
Complete Your System
- Industrial Spray Scrubber Tower – Core treatment unit for acid gas removal
- Packed Bed Wet Scrubber – Maximum efficiency stage for critical emission limits
- PP Exhaust Duct and Fittings – Corrosion-resistant ductwork for the collection network
- PP/FRP Centrifugal Fan – Induced-draft fan with VFD for system air movement
- PP Electric Air Dampers – Automated zone control for multi-source collection
- Activated Carbon Adsorption Tower – Polishing stage for VOC, odor, and mercury removal
Global Shipping
We ship worldwide with documented export experience across Southeast Asia, South Asia, Middle East, Africa, Europe, Americas, and Oceania. For multi-component systems, we coordinate container loading to match your installation sequence — ductwork arrives first, then scrubber vessels, then auxiliaries — so your site isn’t cluttered with crates while the civil work is still in progress. Export documentation including Certificate of Origin, packing list, bill of lading, and fumigation certificate provided with every shipment.
FAQ
What is the difference between buying a system and buying individual components?
The difference is accountability. When you buy a scrubber, ductwork, fan, and controls from separate suppliers, you become the system integrator — responsible for making them work together. When you buy a system from us, we are the integrator and we guarantee the performance of the complete train. If something doesn’t work, you have one phone call to make, not four.
Do you handle installation?
We provide detailed installation drawings, rigging guides, and interconnection details suitable for any competent mechanical contractor. Remote commissioning support is standard — our engineers guide your installation team via video call. For projects over USD 100,000 or sites with complex integration requirements, we can provide on-site supervision or full installation by our partner contractors. Discuss during quoting.
What information do you need for a system proposal?
最低要求：一份工艺流程描述，列明您的排放源、您已知的污染物以及大致的空气量。现场照片或平面图草图将大有帮助。仅凭这些信息，我们就能提供初步方案和预算。您提供的细节越多——例如气体浓度、当地排放标准、可用公用设施——方案就越精准。
